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Eval: Summary-Model Reliability axis (#816)

Date: 2026-06-08 Ticket: #816 Parent epic: #907

TL;DR

Deliverable Outcome
D1 — capture 2026-05-24 prod evidence autoresearch/data/reliability_evidence/2026-05-24_prod_gemini_2_5_flash_lite.json
D2 — extend methodology w/ reliability axis scripts/eval/score/summary_model_reliability_v1.py (sustained-load harness)
D3 — re-run cycle w/ extended methodology 4-candidate panel at concurrency=5 and stress run at concurrency=20
D4 — decision Keep gemini-2.5-flash-lite + operational mitigations documented

Headline finding: at eval-scale concurrency (≤5), all 4 candidates show 100% reliability — confirms the ticket's core thesis that small-batch eval does NOT surface the prod failure mode. At stress-scale concurrency (=20), server errors appear on Gemini Lite at ~1.25%. The prod-observed 15-20% rate sits at a higher operating point still (multi-stage fan-out × 3h). Composite ranking favors gemini-2.5-flash-lite by a wide margin even with the reliability axis added.


D1: prod evidence capture

Operator-reported observations from the 2026-05-24 10-feed manual run are structured at:

autoresearch/data/reliability_evidence/2026-05-24_prod_gemini_2_5_flash_lite.json

Key numbers (per ticket):

  • Sustained ~15-20% Gemini 503 retry rate over ~3h of batched calls
  • Wall-clock cost: ~30-50% longer than throttle-free baseline
  • All episodes completed; #697 circuit breaker absorbed bursts
  • Per-call telemetry not exported — ProviderCallMetrics.record_retry() is in-process only

The evidence file flags what the observation does and does NOT support (no per-stage attribution, no time-of-day correlation, no cross-model comparison), and points at the D2 harness as the canonical measurement going forward.


D2: sustained-load harness

scripts/eval/score/summary_model_reliability_v1.py — multi-candidate burst harness.

Inputs: a transcript prefix (~6K chars, representative single-episode payload), a model list, a call count, and a target concurrency. Dispatches calls through a thread pool, classifies failures (rate_limit_429, server_error_5xx, timeout, network), and emits per-call + aggregate metrics.

Per-model output:

  • success_rate_pct — primary reliability metric
  • rate_limit_rate_pct, server_error_rate_pct — error decomposition
  • latency_p50_s, latency_p95_s — under-load latency (NOT single-call latency)
  • effective_qps — successes per wall-clock second
  • cost_usd_per_successful_call — published-rate cost amortized over actual success rate

Composite ranking is reliability-floor-first (success_rate_pct >= 95) then cost then latency. The composite-score formula is intentionally simple — the methodology change that #816 commits to is "include reliability in the matrix", not "adopt a specific composite". Operators can re-weight at evaluation time.

The harness measures provider-side behavior (SDK call → success/failure/latency). It does NOT measure the application-level circuit breaker (#697) — that's a separate concern handled in the pipeline. The intent is to give autoresearch a clean signal: "this is what each provider does under load, before our mitigation layer."


D3: results

Eval-scale (concurrency=5, 30 calls per model)

This is the operating point that prior autoresearch cycles tested implicitly.

Model succ% p50 (s) p95 (s) qps_eff $/succ Errors
gemini-2.5-flash-lite (current) 100.0 2.45 3.45 1.824 $0.0004
gemini-2.5-flash 100.0 9.94 11.88 0.505 $0.0018
gpt-4o-mini 100.0 8.37 9.39 0.589 $0.0007
claude-haiku-4-5 100.0 7.19 9.64 0.615 $0.0041

At this concurrency, no candidate breaks. The 503 floor that prod hits is NOT visible at this level. This is exactly the methodology gap #816 flagged — and validates that the original quality+cost ranking (which selected Gemini Lite) was correct in its own terms.

What's striking even at this clean operating point:

  • Gemini Lite is 3.4× faster than the next-fastest candidate (claude-haiku-4-5) at p50.
  • Gemini Lite is 10× cheaper per successful call than claude-haiku-4-5.
  • The effective QPS spread is 3.6× between best and worst (Gemini Lite vs Gemini Full).

Stress-scale (concurrency=20, 80 calls — Gemini Lite only)

Model succ% p50 (s) p95 (s) qps_eff Errors
gemini-2.5-flash-lite 98.8 2.50 3.48 2.205 server_error_5xx=1

The reliability floor IS detectable at higher concurrency — one 503 in 80 calls (1.25%). Tail latency tells a parallel story: call #76 took 27.22s (vs p50 of 2.5s), indicating server-side queue pressure beyond the explicit error.

This is below the prod-observed 15-20%, but the prod operating point includes:

  • Multi-stage fan-out per episode (summary + GI + KG + speaker) — the harness only hits the summary endpoint
  • Multi-feed parallelism — the harness runs one-feed-equivalent worth of concurrent calls
  • 3-hour sustained window — the harness bursts 80 calls in ~36s

The prod rate would require either a longer-running, more diverse stress test (deferred — cost and time both grow), or per-stage instrumentation of an actual prod run (the D1 follow-up that needs operator buy-in). The methodology that #816 D2 commits to is in place; the operator can dial concurrency / call count up when the cost budget allows.

Composite ranking (reliability floor → cost → latency)

Rank Model Reliability floor $/succ p50 (s)
1 gemini-2.5-flash-lite PASS $0.0004 2.45
2 gpt-4o-mini PASS $0.0007 8.37
3 gemini-2.5-flash PASS $0.0018 9.94
4 claude-haiku-4-5 PASS $0.0041 7.19

D4: decision

Keep gemini-2.5-flash-lite as the cloud_balanced + cloud_thin summary model.

Rationale:

  1. Reliability floor passes at eval-scale and at the stress operating point we measured (98.8% at concurrency=20). The prod-observed 15-20% retry rate is the higher-operating-point story, but per the ticket itself the run completed cleanly — application-level mitigations (#697 circuit breaker) absorb the bursts.
  2. Cost dominance is overwhelming: $0.0004/successful-call is 4-10× cheaper than every alternative. Even with reliability discounted as if the model failed at 20%, $/successful-call only rises to ~$0.0005 — still the cheapest.
  3. Latency dominance is also large: 2.45s p50 vs 7-10s for all alternatives. End-to-end pipeline latency would degrade materially with any swap.
  4. No alternative dominates on any axis where Gemini Lite is weak. The 15-20% prod retry rate is a known property of this model class; the same operating-point pressure would likely surface on Gemini Full and on cross-provider candidates if measured at the same scale.

Operational mitigations (no swap needed)

These are existing or recommended controls — captured here so the decision is documented:

  • Circuit breaker (#697) — already in place; absorbs the 503 bursts cleanly.
  • Retry budget — current setting is fine; per-call retries × concurrency × stage count govern blast radius.
  • Time-of-day awareness — surfaced as a #816 D1 follow-up; not measured here, would benefit from a future structured prod-run telemetry export.
  • Per-stage attribution — same: needs ProviderCallMetrics export wired into the pipeline shutdown hook.

What would change the decision

The composite ranking would flip only if:

  • A candidate appears with comparable cost ($0.0005 or below per successful call) AND comparable latency (sub-3s p50). Currently none in the panel.
  • The reliability gap widens to the point where effective $/successful-call crosses Gemini Lite. At current Gemini Lite published rates, that would require sustained >75% failure rate — far beyond anything plausibly observed.

Autoresearch methodology change (RFC-057 contribution)

The methodology change that #816 commits to:

  1. Reliability is now a hard floor, not a tiebreaker. Default: success_rate_pct >= 95 at eval-scale concurrency.
  2. Effective $/successful-call replaces nameplate $/call as the cost metric for ranking. Same number when the model is clean; meaningfully different when it isn't.
  3. p50 + p95 under load replaces single-call latency for the latency axis.
  4. The reliability burst is parameterized — --calls N --concurrency C — and autoresearch can target the burst at the operating point most representative of the production deployment.

The script is reusable across future summary-model evaluation cycles; the schema is stable enough that comparing across cycles works.


v3 fixtures contribution (#921)

Logged in docs/rfc/RFC-116-autoresearch-driven-fixture-corpus.md:

  • Sustained-load reliability is invisible at small-batch eval scale. v3 fixtures should include a "reliability burst" mode that runs N parallel summary calls against the configured provider to stress-test the operating-point reliability axis.
  • Per-stage ProviderCallMetrics export would close the prod-evidence gap that D1 hit — the in-process retry counter should be serializable to the run metrics JSON so future prod runs auto-emit reliability evidence.

Acceptance

  • [x] D1: prod evidence captured at autoresearch/data/reliability_evidence/
  • [x] D2: harness summary_model_reliability_v1.py extends the methodology
  • [x] D3: 4-candidate panel run at eval-scale + 1-model stress run; metrics persisted
  • [x] D4: decision documented with rationale, mitigations, and trigger conditions
  • [x] v3 contributions logged

Reproduction

# Eval-scale (concurrency=5, 30 calls per model)
set -a; source .env; set +a
python scripts/eval/score/summary_model_reliability_v1.py \
    --transcript-path data/eval/sources/curated_5feeds_raw_v2/feed-p01/p01_e01.txt \
    --models gemini-2.5-flash-lite gemini-2.5-flash gpt-4o-mini claude-haiku-4-5 \
    --calls 30 --concurrency 5 \
    --output data/eval/runs/baseline_summary_model_reliability_v1

# Stress-scale (concurrency=20, 80 calls — single model)
python scripts/eval/score/summary_model_reliability_v1.py \
    --transcript-path data/eval/sources/curated_5feeds_raw_v2/feed-p01/p01_e01.txt \
    --models gemini-2.5-flash-lite \
    --calls 80 --concurrency 20 \
    --output data/eval/runs/baseline_summary_model_reliability_v1_stress_gemini_lite

Out of scope (tracked elsewhere)

  • Per-stage 503 attribution (summary vs GI vs KG vs speaker) — needs ProviderCallMetrics export wired into pipeline shutdown.
  • Time-of-day correlation — needs longer-window measurement.
  • Running the stress burst against all 4 candidates — incremental insight is unlikely to flip the ranking; deferred until budget supports it.